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Boosting Potato Processing Efficiency: How Lean Manufacturing is Transforming Agribusiness in Bryansk”

by T.G. Lynn
08.06.2025
in News, Processing, PROCESSING COMPANY
A A
Boosting Potato Processing Efficiency: How Lean Manufacturing is Transforming Agribusiness in Bryansk”

The agricultural sector is increasingly embracing efficiency-driven practices to remain competitive. A prime example is LLC “Good Flake,” a potato processing company in Bryansk, Russia, which recently joined the federal “Labor Productivity” initiative under the national project “Efficient and Competitive Economy.”

The Shift to Lean Production

Founded in December 2018 as part of the “Coral” agribusiness group, “Good Flake” produces 1,200 tons of potato flakes monthly. Now, with support from the Regional Competence Center (RCC), the company is implementing lean manufacturing techniques to:

  • Increase production output
  • Reduce process delays
  • Minimize excess inventory and movement

Workers will undergo training in process mapping, production analysis, and lean tools, with a pilot production line selected for initial optimization.

The Bigger Picture: Lean Farming Gains Traction

Globally, lean agriculture has proven effective in reducing waste and boosting yields. According to a 2023 FAO report, farms adopting lean methods see 10-15% efficiency gains in resource use. Similarly, a McKinsey study (2022) found that food processors using lean principles reduced operational costs by 8-12%.

In Russia, the “Labor Productivity” project has already helped over 1,500 enterprises improve efficiency since 2019 (Ministry of Economic Development, 2024).

Expected Outcomes & Incentives

“Good Flake” anticipates:

  • ≥5% annual productivity growth
  • Access to regional and federal subsidies & low-interest loans

The adoption of lean manufacturing in agribusiness—exemplified by “Good Flake”—demonstrates how process optimization and workforce training can drive competitiveness. As global food demand rises, such efficiency measures will be crucial for sustainable growth.

Tags: Agribusinessagricultural innovationBryansk AgroEfficiency OptimizationFood ProcessingLean ManufacturingPotato processingProductivity GrowthRussian agriculturesustainable farming
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